Search results for " ndt"

Robotic geometric and volumetric inspection of high value and large scale aircraft wings

2019

Increased demands in performance and production rates require a radical new approach to the design and manufacturing of aircraft wings. Performance of modern robotic manipulators has enabled research and development of fast automated non-destructive testing (NDT) systems for complex geometries. This paper presents recent outcomes of work aimed at removing the bottleneck due to data acquisition rates, to fully exploit the scanning speed of modern 6-DoF manipulators. The geometric assessment of the parts is carried out with a robotised dynamic laser scanner encoded through an absolute laser tracker. This method allows scanning speeds up to 330mm/s at 1mm pitch. State of the art ultrasonic ins…

Fast ultrasonic phased array inspection of complex geometries delivered through robotic manipulators and high speed data acquisition instrumentation

2016

Performance of modern robotic manipulators has enabled research and development of fast automated non-destructive testing (NDT) systems for complex geometries. This paper presents recent outcomes of work aimed at removing the bottleneck due to data acquisition rates, to fully exploit the scanning speed of modern 6-DoF manipulators. State of the art ultrasonic instrumentation has been integrated into a large robot cell to enable fast data acquisition, high scan resolutions and accurate positional encoding. A fibre optic connection between the ultrasonic instrument and the server computer enables data transfer rates up to 1.6GB/s. Multiple data collection methods are compared. Performance of …

Robotic path planning for non-destructive testing through RoboNDT

2015

The requirement to increase inspection speeds for non-destructive testing (NDT) is common to many manufacturers. The prevalence of complex curved surfaces in modern products provides motivation for the use of 6 axis robots in these inspections. The techniques and issues associated with conventional manual inspection techniques and automated systems for the inspection of large complex surfaces were reviewed. This paper presents a new MATLAB based software solution (RoboNDT), aiming to fulfil the requirements of robotized NDT inspection. RoboNDT enables flexible trajectory path planning to be accomplished for the inspection of complex curved surfaces. This newly developed software is capable …

Detection, characterization and sizing of hydrogen induced cracking in pressure vessels using phased array ultrasonic data processing

2016

Abstract Pressure vessels operating in sour service conditions in refinery environments can be subject to the risk of H₂S cracking resulting from the hydrogen entering into the material. This risk, which is related to the specific working conditions and to the quality of the steel used, shall be properly managed in order to maintain the highest safety at a cost-effective level. Nowadays the typical management strategy is based on a risk based inspection (RBI) evaluation to define the inspection plan used in conjunction with a fitness for service (FFS) approach in defining if the vessel, although presenting dangerous defects such as cracks, can still be considered “fit for purpose” for a giv…

An unsupervised Learning Algorithm for Fatigue Crack Detection in Waveguides

2009

Ultrasonic guided waves (UGWs) are a useful tool in structural health monitoring (SHM) applications that can benefit from built-in transduction, moderately large inspection ranges, and high sensitivity to small flaws. This paper describes an SHM method based on UGWs and outlier analysis devoted to the detection and quantification of fatigue cracks in structural waveguides. The method combines the advantages of UGWs with the outcomes of the discrete wavelet transform (DWT) to extract defect-sensitive features aimed at performing a multivariate diagnosis of damage. In particular, the DWT is exploited to generate a set of relevant wavelet coefficients to construct a uni-dimensional or multi-di…

Thermal NDE of thick GRP panels by means of a Pulse Modulated Lock-In Thermography technique

2010

This work describes the development and implementation of an infrared thermal NDE procedure for the evaluation of subsurface defects. The approach is called Pulse-Modulated Lock-In Thermography (PMLT) and is based on the analysis of the frequency response of the measured temperature and comparison with the carrier frequencies launched by the external heat delivering source. The heat deposited on the object is in particular modulated as a train of square waves. This is easily achieved by periodically shuttering the heat source. The temperature is then sampled throughout the deposition of a few square waves. A lock-in algorithm is then implemented able to selectively filter out components at …

Enabling robotic adaptive behaviour capabilities for new industry 4.0 automated quality inspection paradigms

2020

The seamless integration of industrial robotic arms with server computers, sensors and actuators can revolutionise the way in which automated non-destructive testing (NDT) is performed and conceived. Achieving effective integration and realising the full potential of robotic systems presents significant challenges, since robots, sensors and end-effector tools are often not necessarily designed to be put together and form a holistic system. This paper presents recent breakthroughs, opening up new scenarios for the inspection of product quality in advanced manufacturing. Many years of research have brought to software platforms the ability to integrate external data acquisition instrumentatio…

U-Rail laser-based ultrasonic inspection system prototype "system overview and status"

2006

Numerical and Experimental Assessment of FRP-Concrete Bond System

2021

Fiber reinforced polymer (FRP) composite systems are widely used to repair structurally deficient constructions thanks to their good corrosion resistance, light weight and high strength. The quality of the FRP-substrate interface bond is a crucial parameter affecting the performance of retrofitted structures. In this study, ultrasonic testing have been used to assess the quality of the bonding. In the case of FRP laminates adhesively bonded to concrete, high scattering attenuation occurs due to the presence of concrete heterogeneities. The substrate material behaves almost like a perfect absorber generating a considerable number of short-spaced echo peaks that make the defect echo not disti…

Defect detection in laser powder deposition components by laser thermography and laser ultrasonic inspections

2013

Laser Powder Deposition (LDP) techniques are being adopted within aerospace and automotive manufacturing to produce innovative precision components. Non-destructive techniques (NDT) for detecting and quantifying flaws within these components enables performance and acceptance criteria to be verified, improving product safety and reducing ongoing maintenance and product repair costs. In this work, software enabled techniques are presented for in-process analysis of NDT laser ultrasonic signals and pulsed laser thermography images of sequential metallic LPD layers. LPD tracks can be as thin as 200μm while deposited at a rate of 500 mm/min, requiring ultrafast inspection and processing times. …